The worst complaints are transmission slipping, trasmission not working properly, and noise coming from transmission. Fixing a broken manual transmission shift cable usually requires replacing the entire cable assembly. Changing your transmission fluid saturn ion redline forums. This part is to fix the saturn ion problem of key getting stuck in the acc position. We have 86 free pdfs spread across 18 saturn vehicles. Get the best deals on complete auto transmissions for saturn ion when you shop the largest online. Once both are removed, pull up on the door handle pocket assembly.
If equipped with an automatic or vti transmission, remove the console shift lever bezel by carefully lifting up around the outside edge. Page 107 shift lock release for vehicles with an automatic transmission, the following procedure allows the ignition to be turned to lock and for ignition key removal in case of a dead battery or low voltage battery. The ion was just not a saturn to me, except for the plastic body panels. Gm recalls about 60,000 saturns to fix gear shifts. Free shipping on many items browse your favorite brands affordable prices. Manual transmission fits 0003 saturn l series 1115 fits. The first things youll want to do when removing the engine is to take off the hood, remove the battery, and gut the air box and the tube to the engine and the air resonator. The ion replaced the saturn sseries in 2002, and was replaced by the new saturn astra in 2008.
In this video i am disassembling the car to remove the transmission. Transmission not go into gear problem of the 2007 saturn ion 1 failure date. Remove the wood blocks between the powertrain and frame. Until the recall repairs have been performed, it is very important that customers remove all items from their key rings, leaving only the vehicle key. It often requires removal of the instrument cluster to swap bulbs. Has been harder and harder the last year to shift into reverse, now almost impossible. Shawn villalpando replaces a transmission in a saturn sseries. Manual transmission opt m86 fits 2003 saturn ion fits. Keep this manual in the vehicle, so it will be there if it is needed while you are on the road. Perfect fix for when you cant remove the ignition key after turning a saturn ion off.
I can start the car, turn the engine off but the key wont turn all the way off to release the key. Im going to pull the engine on my sisters car and replace it with the one from the junk yard. This twopart video will show you how to remove the engine from a saturn sseries car. Remove enginetotransaxle stiffening bracket bolts and remove bracket. Plus fluids filter etc 120 plus alignment about 100. Remove the brake line bracket plastic rivet at the rear of the cradle. If you are experiencing problems with your ignition key or switch, you may. Saturn ion 2007 repair service maintenance owners troubleshooting factory workshop fsm pdf manual 0 comments. How to diagnose a saturn ignition key or switch problem it. If the vehicle is sold, leave this manual in the vehicle. You are buying a 20052007 saturn ion factory service workshop manual. Oct 15, 2011 these are the parts needed for an automatic to manual transmission conversion on 9194 sseries. Stepping on the brake pedal or clutch will only end the current. Sounds complicated but i have bought so many saturn s back when they were.
Remove the sealers and anticorrosion materials from the repair area, as necessary. Transmission mount replacement side in automatic transaxle vt25e transmission mount replacement side in manual transmission m86 getrag click to enlarge 19. The idea, of course, is to remove the drum successfully without damaging the drum, the shoes, the hardware or the hub of the axle. With over 25 distributors from coast to coast, certified transmission is ready to ship your remanufactured not rebuilt saturn transmission today. Shop autozone for 2007 saturn ion manual transmission. I have a 2004 saturn ion with an automatic transmission.
Find saturn recalls information, reported by the nhtsa, and we will help you find a. Do i need to remove the transmission to get to slave cylinder on saturn ion. Saturn ion removing transmission dropping sub frame. While stopped at a traffic light, the transmission failed. Box 07 detroit, mi 48207 how to use this manual many people read the. This video shows the replacement of a broken set of shifter cables on my saturn sl2. Saturn ion manual transmission fluid change cost estimate. Saturn vehicles use a transponder inside the ignition key to prevent unauthorized engine starting. Buy online and pick up in store, or get fast, free delivery on qualified orders.
Jan 26, 20 200520062007 saturn ion service repair manual 1. If equipped with a manual transmission, unsnap the shift boot from the front console cup holder. Certified transmission offers remanufactured transmissions for most saturn vehicles, including the vue, outlook, aura, astra, ion, and relay. The saturn sseries was a family of compact cars from the saturn automobile company of. Get the best deals on complete auto transmissions for saturn ion when you shop the largest online selection at. Control to end the cruise control session, step lightly on the brake pedal or tap the clutch if your vehicle has a manual transmission. He says that the clutch is out and that for him to replace it he has to remove the transmission. Get the best deals on manual transmission parts for saturn ion when you shop the largest online selection at. The contact owns a 2003 saturn ion equipped with a manual transmission. The saturn ion is a compact car sold by saturn between the 2003 and 2007 model years. Prior to that, i had owned a 1992 saturn sl1 and a 1998 saturn sl2. The mp2 is a derivative of the 5speed manual transmission. Get the best deals on transmission rebuild kits for saturn ion when you shop the largest online selection at. I bought it about 3 years ago with 64k mostly highway miles.
Vehicle model years this part fits be sure to check your vehicle trim using the amazon garage saturn sc. Other saturn transmissions include the saturn mp transmission line. You will only be able to remove your key when the ignition is turned to lock. When i reach 40 mph it shifts and drops rpm to 1500 lugs til the engine catches up unless i press the gas pedal and make it downshift. Get a can of intake cleaner from any local parts store, not carb spray, intake cleaner, it is made by a company called crc, remove the air intake hose to the engine, hold the idle high so the engine wont stall, then spray the can of cleaner into the. On february 25, 2014, gm increased the recall to include an additional 748,024 model year 20062007 chevrolet hhr and pontiac solstice vehicles and 20032007 saturn ion vehicles and 2007 saturn. How do you change the transmission fluid in the 2004. Ion, l series including l100, l200, l300, ls, lw1,lw2, lw200, lw300. Lately the transmission has developed a noticeable whine that is directly related to read more.
There is a component inside the dash and linked to the ignition switch that sends a signal to the starter motor allowing the vehicle to start. Saturn 2004 ion owners manual pdf download manualslib. I just replaced a lock cylinder on my girlfriends car because the only way she could stop the engine was to stall out her manual transmission. Trans input shaft is too long to separate on manual trans. If equipped with a manual transmission, unsnap the shift boot from the front console cupholder.
View and download saturn 2004 ion owners manual online. It was no sports car, but certainly peppy enough with 175hp. Showing ion red line quad coupe manual transmission. How to remove a saturn ion rear brake drum it still runs.
Shop autozone for 2005 saturn ion manual transmission. Accent gls, 4door sedan manual transmission 2006 saturn ion, ion 2 4door sedan manual transmission. Saturn ion removing transmission dropping sub frame youtube. Saturn 2007 ion owners manual pdf download manualslib. To narrow down your search please use the dropdown box above, or select from one of the available vehicles in the list below.
You need to change out a bunch of stuff to make it work. The 2003 and 2004 ion coupes were available with the vti continuously variable transmission or a getrag f23 5speed manual. Summary general motors llc gm announced on february 10, 2014 that they are recalling certain model year 20052007 chevrolet cobalt, and 2007 pontiac g5 vehicles. Af235 trans and converter from an 03 or 04 ion sedan newer will not work af235 transmission computer and enginetrans wiring harness remove at fuse junction af235 cooler lines. For 2004, saturn also recalibrated the electric power steering, as well as upgraded interior materials, and offered new sound systems. Get an estimate for replacement transmissions and local installation. Pontiac g5, and saturn ion vehicles originally sold, or currently registered in. If equipped with an automatic or vti transmission, shift the transmission into neutral. Want to know if i have to remove transmission to replace slave cylinder on saturn 2005 ion also wondering if i can bleed system without removing transmission. Look up your transmission model by vehicle make and. Automatic transmission removal on a level surface and using a set of ramps for low ground clearance automobiles, back the car onto them so that the rear wheels rest on them. Dec 28, 2016 cannot change gears think have to replace slave cylinder or at least bleed system. The contact was unable to shift the vehicle into gear.
The mp2 is designed for saturn vehicles requiring that have outputs of up to 122 pounds of torque. I have searched and found videos and instructions for removal. The af235 is a 5 speed automatic that was used in the saturn s. Sl1s, sc1s and sw1s were only offered with the mp2 manual transmission and the mp6 automatic, while sl2, sc2 and sw2 models came with either the. S series including sc1, sc2, sl, sl1, sl2, sw1 and sw2 plus the vue. Remove the window switch wiring harness from the door handle pocket assembly.
Secure the cooling module to the upper body structure. About 10hrs labor times shop labor rate 80100 per hr a used transmission about 8001200 and a reman transmission 20002500. The location and build of your clutch cable will depend on the make. Manual transmission parts for saturn ion for sale ebay.
The connections are all made on a single connector at the body control module. All prices do not include taxes, estimated tax fees, dealer documentary fee. The ion was the last saturn passenger car built at the spring hill, tennessee plant which was originally linked to the companys branding. This position locks your steering column in a vehicle with a manual transmission. The ebay user to look for if you need a replacement shifter bushing is. The mp2 has been proven to be a reliable clutch with even higher torque outputs. Jul 06, 2012 the car is a 20003 saturn ion with a 5speed manual transmission, with 65000 miles on the car, which i bought new. Saturn 2003 ion service manual supplement pdf download. Use a transmission jack to secure the transmission, and remove the transmission to engine bolts.
Since then the transmission shift stick has been getting harder and harder to change gears. Remove the front transmission mount from the transmission. Saturn 2006 ion owners manual pdf download manualslib. Slide the seat as far back as it will go and release. Lift the front console cup holder to disengage the retaining fasteners. On 1991 vehicles, remove two transaxle front mounttocradle nuts. My biggest question can i remove a manual tranny without pulling the engine. Canadian owners a french language copy of this manual can be obtained from your retailer or from. This is the very same manual that your local saturn dealer technician uses inrepairingservicing your vehicle. How to remove the engine from a saturn sseries car auto. We offer a complete line manual transmission parts, rebuild kits and overhaul kits for most saturn vehicles including.
Two weeks later, gm increased the recall to include an additional 748,024 model year 20062007 chevrolet hhr and pontiac solstice vehicles and 20032007 saturn ion. Select year, 2022, 2021, 2020, 2019, 2018, 2017, 2016, 2015, 2014, 20. Do i need to remove the transmission to get to slave cylinder on saturn ion 2005. If equipped with a manual transmission, unsnap the. Remove the nut and leave the bolt there until the cradle is removed. The problem with the saturn ion s not turning off, i. Complete manual transmissions for saturn ion for sale ebay. Transmission rebuild kits for saturn ion for sale ebay. Engine removal saturn forum saturn enthusiasts forums. Complete auto transmissions for saturn for sale ebay. Saturn sseries questions saturn automatic transmission. It is less expensive to buy a good used tranny than to replace the synchro assemblies, so thats the route i will be taking. Step 1 do not apply the parking brake or youll be unable to remove the rear drums on the saturn ion.
Complete auto transmissions for saturn ion for sale ebay. Specifically the retaining clip that holds the tumblers and springs in place. Do i need to remove the transmission to get to slave cyli. Canadian owners a french language copy of this manual can be obtained from your dealer or from.
The engine being removed here is from a 1999 saturn sc with an automatic transmission. What is the estimated cost to replace the transmission. Aug 15, 2010 hello, i have a 2004 saturn vue, 4 cyl, 2. Manual transmission problem of the 2006 saturn ion 1 failure date. This dorman oe fix shift cable bushing kit saves expense by allowing the replacement of just the failed bushing. Drill 8 mm 516 in plug weld holes in the service part as necessary in the corresponding locations noted on the original panel. View and download saturn 2006 ion owners manual online. The drivers side will have an additional harness for the power mirror switch not pictured, but is just as easy to remove.
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