Display alignment status achieve your objective with intellisweep in three simple steps live trend the monitoring function is used to analyze thermal or processrelated machine positional changes during runup and coast down phases, at the same time recording machine vibration. Fix one or more bores or align to a differential profile, lets you use presets and targets. Browse and search the shaft alignment files see the machine setup and the alignment conditions download a pdf report of the shaft alignment a pdf reader must be installed on your android powered device in order to open the pdf reports. The standard measure mode, continuous sweep is automatically initiated when the shafts are rotated. Rotalign ultra is the ideal solution for all requirements 1. It lets you align machine trains of up to six machines, calculating which machine feet to move in order to reduce work to a minimum. Pruftechnik rotalign ultra is the alignment intelligent. Pruftechnik rotalign ultra is operating handbook pdf download. Rotalign smart ex handbook 2 foreword the intrinsically safe rotalign smart ex system combines the proven optalign smart ex computer rotalign smart ex edition with the technical capabilities of the 5axis rotalign ex sensor, resulting in a highend laser alignment system for use in. Pruftechnik is your partner for machine reliability.
Specially suited for alignment of steam and gas turbines and precision. Aligns horizontal and vertical machines, and aligns coupled and uncoupled shafts equally well. Rotalign ultra is the only solution for all your measurement tasks 1. Highend system for shaft alignment and geometric measurements. Download pruftechnik rotalign ultra is alignment system pc. Rotalign ultra is is stands for intelligent system is a modular platform for a wide range of applications. If it has been installed, updating overwriteinstalling may fix problems, add new functions, or expand existing ones. Machines should be well aligned at the commissioning stage and thereafter. Ultralarge high definition position sensitive detector. Shaft plumbness is calculated by taking the shaft static plumbness shaft runout. Case study rotalign ultra precision alignment device with laser optics by pruftechnik alignment systems gmbh the requirements implementation the result the correct and precise alignment of machines in industry pays dividends, since around 50 % of all machine downtimes can be attributed to insufficient alignment. Introduction to the pruftechnik rotalign ultra laser shaft. Rotalign ultra is shaft global menu the rotalign ultra is. This profile specifies the company and plant names, location, user name and a brief comment.
Press the menu key on the rotalign computer, then select measurement mode to access the selection menu shown below. Rotalign ultra is, with its userfriendly interface, is now faster than ever, even while collecting thousands of measurement points with its patented continuous intellisweep method. With rotalign touch, alignment trend is fully integrated into your asset management and conditionbased maintenance programs. Cardan shaft alignment simplified using latest laser. Heres a video of the cardan bracket and the rotalign ultra being used for an alignment on a paper mill roll.
Welcome to the world of intelligent shaft alignment using rotalign ultra is shaft, another innovative. The pass mode automatically takes measurements each time the laser is rotated past the receiver, thus reducing the time to take measurements. Monitor positional change live trend is a monitoring function used to analyze thermal or processrelated machine positional changes during runup. Highest standards in machinery alignment number 1 in laser precision alignment. In fact, the rotalign touch goes as far as tracking 7 axes but to keep a long story short, we focus on the 2 axes here. Bore alignment ideal for repair and reconditioning of internal combustion engines, piston compressors and pumps and also for alignment of stern tubes.
Alignment transfer allows your android powered device to connect via bluetooth to a pruftechnik rotalign ultra computer and offers. This package contains the files needed for installing the pruftechnik rotalign ultra is alignment system pc display driver. Rotalign touch laser shaft alignment systems pruftechnik. Rotalign touch is the first laser shaft alignment system on the market to combine high precision onsite measuring tasks and cloud connectivity for worldwide data access and transfer. Po box 191502 miami beach, fl 33119 usa middle east latin america and beyond. Maintenance and reliability managers can remotely prepare. While the rotalign touch displays the machine movements in all 4 directions in real time, you can see exactly how the machine reacts as you make corrections. Note that this information is completely separate from the specific measurement file information entered. Display alignment results align your shaft with intellisweep in three simple steps. Ludeca will not sell or share this information with any other persons or entities. Information collected within this website will only be utilized by ludeca staff andor sales representatives to serve you better.
The global menu appears in the following two forms. Rotalign ultra is laser shaft alignment rent, lease or buy. Rotalign ultra, the number 1 tool in alignment features concise navigations keys, a very userfriendly and intuitive interface, a heavy duty liion rechargeable battery plus an ergonomic design. Rotalign sensord 5093 advanced design features mean fast and accurate results 5364. Live move simultaneous live monitoring of machine corrections in vertical and horizontal directions. Rotalign ultra technical data a company of the pruftechnik group pruftechnik alignment systems gmbh oskarmessterstra. The basic standard version is packed with powerful features that include the move simulator and userdefined tolerances. Rotalign ultra precision alignment device with laser optics. It features the unique sensalign 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs such as. Refurbished rotalign ultra ii laser shaft alignment system ultra computer laser with dust cap receiver with dust cap battery pack 2 chain brackets with 4 15. It is a versatile new geometry package, taking advantage of all rotalign ultra system hardware capabilities like bluetooth wireless transmission and color screen. Rotalign smart ex handbook 2 foreword the intrinsically safe rotalign smart ex system combines the proven optalign smart ex computer rotalign smart ex edition with the technical capabilities of the 5axis rotalign ex sensor, resulting in a highend laser alignment system for use in explosive atmospheres.
The system is packed with powerful functions for the alignment of horizontal, vertical and flangemounted machines and features the unique benefits of the 5axis rotalign measurement technology. This intelligent laser shaft alignment system consists of the proven rotalign ultra computer and the next generation sensalign sensor and sensalign laser. Rotalign ultra is brochure advanced test equipment rentals. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle alignment on all types of rotating machines. Rotalign ultra led lights up and the green receiver led blinks slowly. View online or download pruftechnik rotalign ultra is operating handbook. Download brochures, case studies, whitepaper, press releases and technical data about our predictive maintenance solutions. It features a backlit colored screen that can be viewed in bright sunlight, concise navigation, an abundance of onscreen help, alphanumeric editing using the backlit keyboard, context menu operation and usb connectivity to pcs and other peripheral devices. This can be done quickly with the rotalign ultra soft foot feature with the rotalign ultra laser and sensor mounted at any angular position on the shaft. Rotalign ultra hydropower, the latest application on the ultra platform, in combination with inclineo the high precision electronic inclinometer, delivers all important alignment parameters. Rotalign ultra is the intelligent alignment platform. Display alignment status achieve your objective with intellisweep in three simple steps the monitoring function is used to analyze thermal or processrelated machine positional changes during runup and coast down phases, at the same time.
Rotalign ultra is the alignment intelligent system pdf catalogs. Geometric applications accurate measurement of straightness, surface flatness, levelness, parallelism and. Simply connect the pro to your pc with the 9pin cable originally supplied with the pro, or use the serial to usb adapter available under pn l 621. In real life, however, it is not always possible to turn both. This bestofbreed laser alignment system will save you a lot of time and effort. Consult pruftechnik alignment systems gmbhs entire rotalign ultra is the alignment intelligent system catalogue on directindustry. Rotalign ultra hydropower alignment of hydro turbines with. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle. This little software utility lets you capture the report output directly from the rotalign to your pc screen from whence you can print directly to any printer connected to your pc or print as a pdf.
Rotalign ultra, wireless laser shaft alignment in 3 easy steps. Rotalign ultra is laser shaft alignment system sales, rent. Rotalign ultra is designed to make alignment tasks comprehensible and straightforward. For example, if you are shimming, the rotalign touch also shows. This version is easily upgradable to the advanced version to include the intelligent features and the powerful analysis tools. The soft foot measurement is saved and shown in the alignment report. After entering machine dimensions as described in the both the rotalign ultra shaft alignment operating instructions ali 9. Rotalign ultra presentation draft free download as powerpoint presentation. Live move can be started with the sensor at any angular position.
Rotalign ultra is is a combination of rotalign ultra and the intelligent sensalign sensor and laser. The rotalign ultra takes it a step further with its useful pass mode. Rotalign touch is the first cloudenabled touchscreen laser shaft alignment system with integrated mobile connec tivity. Rotalign touch is the first laser shaft alignment tool fully designed to meet the requirements of industrial iot with rfid, wifi, and cloud data transfer. The characters are capital letters upper case, small letters. This highperformance system incorporates exclusive measurement modes that provide very accurate results for any application, and enables simultaneous. The vibration may be inherent in the machine train or a result of external in.
For details of other available rotalign ultra is standalone and addon packages, please contact your local pruftechnik sales representative. Live trend the monitoring function is used to analyze thermal or processrelated machine positional changes during. Rotalign ultra is laser shaft alignment rent, lease or. More than 50% of damages to rotating machinery can be directly related to misalignment. Configuring rotalign ultra to carry out measurement using the rf module to configure rotalign ultra, proceed as follows. Guide to using the bluetooth rf module laseralignment. Rotalign ultra hydropower alignment of hydro turbines. Acquip offering comprehensive laser alignment, metrology and 3d scanning services and products. Rotalign smart rs5 ex is a highend laser shaft alignment system designed for the use in hazardous areas.
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