Heavy duty v belt drive design manual this manual includes tables, specifications, and procedures necessary to design high performance, heavyduty v belt drives. I used the 91 service manual, and i was unsure if any of the torque values had changed for later model cars. Megatorque exg ii pdf 1,467kb gigatorque gx pdf 1,944kb smart tension pdf 542kb page top. Check our online catalogue to find the matching timing belt kit or timing belt kit with water pump for your application. Drive belt tensioner drive belt tensioner damper mt air cleaner duct oil filler cap no. This manual does not apply to automotive and agricultural drives. In the 1970s in particular, auto manufacturers were looking at ways to save costs during the oil crisis so that the price of vehicles could be kept down. This manual includes tables, specifications, and procedures necessary to design high performance, heavyduty v belt drives. Jan 17, 2019 you can find the timing belt service schedule in your vehicle repair manual. Other than following the service schedule, a timing belt sometimes need to be replaced because of problems with the belt itself or related hardware. The second most important thing this procedure accomplishes is it totally resets all timing settings on the engine and restores them back to factory new settings. Selection is easy with timing pulleys and belts automatic calculation tool available at. Download timing belt, manual, suzuki gsf600s 1995, service. On the side of the controllers are grooves that the pink links on the timing chain will align with.
This document is not intended to replace vw factoryvendor manuals. Doublesided timing belts with optibelt omega profi les on request. Maintenance schedule for normal conditions listed by distancetime service at the indicated distance or time, whichever comes first. The timing belt is a classic wearing part as brakes, spark plugs or bearings. Do the items in a, b, c as required for each distancetime interval. Timing belts, pulleys, chains and sprockets along the pulley. Secondly, using the stock drive selection tables for 14mm pitch belts on pages 34 through 45, locate the speed ratio of 2. Tester and special coupling for injection advance control old. Using a 10mm socket, remove the three 3 bolts item 14 that attach the timing belt cover item to the engine. Injection advance references on timing belt protector91 tdc top dead center references 91. Tb2096 timing belt install on acuar b18 series engines. Important after reassembling the fan belt, be sure to adjust the fan 01640p10040 belt tension. The crank shaft mark was on o, both cam shaft marks were. Using the information from these tables, a code for ordering a specific belt can be determined as shown in the following examples.
Standard belt sizes are listed in the stock poly chain gt carbon belt tables on page 3. Fenner precision drive components technical information. Canadian owners a french language copy of this manual can be obtained from your dealerretailer or from. Often the water pump is driven by the timing belt too around 60% of cars. This manual was written by the manufacturer to provide technical and operating information to authorised. Following the manuals instructions step by step i removed everything in the way and had access to the belt. It is recommended to highlight the grooves with a permanent marker for better visibility and. Dimensions of v belts and pulleys together with basic design data are covered in this manual. Timing belt pdf 8,951kb v belt jis pdf 9,089kb v belt rma pdf 8,599kb v belt din pdf 5,829kb catalogs. Box 5887 denver, co 802175887 interference engines. The first step in identifying which timing belt that you have is to look for identifying. Move lift lever to mowing position and move to left side of mower. This service manual covers the genie s40 2wd and 4wd models introduced in 1994.
Water pumps are designed and built for long lasting, efficient cooling. If there is damage to a timing belt, gates recommends that these parts be changed as well. Bryn mawr itasca, illinois 60143 630 7736600 630 7736912 fax. Timing belt driven water pumps should always be replaced when the timing belt is replaced. Apart from the visible condition of the belt, which is explained fully in the general instructionstoothed timing belts section, there are several other factors which must be considered when checking a timing belt 1.
Improper application of a belt may cause its premature failure or personal injury. Doublesided timing belts for drives with reversible speed can be delivered with htd profi les. Belt length code designation in mm driven driver 250 288 364 430 488 660 816 976 1164 centre distance tables 2mgt 2 mm 3 2 mm. This manual is intended for personnel who will install, maintain, repair, clean, clear and otherwise operate the supplied product handling equipment. On drives using a low installation tension, small pulleys, and light loads, the backlash of the powergrip gt3 system will be slightly better than the trapezoidal timing belt system. Instruction manual for timing belt replacement complete set of tools suitable for timing on peugeotcitroen, ford petrol and diesel engines. The timing belt in version t has in comparison with the standard version a transport coating, thickness 1. The maintenance manual provides maintenance personnel with the information necessary to maintain the system effectively. Our timing component kits with water pump offer the same oe components as our tcks with the addition of a water pump. Read this manual from beginning to end to learn about the vehicles features and controls. Timing belts break most often at startup and shutdown of the engine when the maximum amount of tension is placed on the belt. Optibelt technical manual rubber timing belt drives. Make sure the belt is properly set into the pulley groove before use.
Downloadableprintable timing belt identification and replacement. Listen to gates 91474 timing belt manual audiobook from gat slideshare uses cookies to improve functionality and performance, and to provide you with relevant advertising. If you dont have the manual yet, check this guide from the gates corporation. Pictures, symbols, and words work together to explain vehicle operation. Mower timing belt cover can be unfastened and flipped open on the left side, exposing the tension adjustment mechanism, without having to remove the mower or the timing belt cover. The belt and the pulley may be extremely hot after the operation. Complete set of tools suitable for timing on peugeotcitroen, ford petrol and diesel.
Full support improves meshing, reduces vibration and minimizes tooth deformation. Keep this manual in the vehicle for quick reference. Toyota 1kzte repair manual pdf download manualslib. Gates timing belts are made with a true design pitch, a standard of the rubber manufacturers. Timing belt drives use three types of tensioning devices that must be installed per the vehicle manufacturers instructions. V832c english design manual timing belt to give attentive consideration to both humanity and nature. If this engine is on a stand, belt and pump replacement is much easier. Remove the drive pulley retaining bolt item 17, front belt retainer item 21, drive pulley item 22. Injection advance references on timing belt protector. Please take all necessary precautions when using our products. Several combinations are shown which will meet the 30 3inch center distance requirement. Service manual first edition ii important read, understand and obey the safety rules and operating instructions in the genie s40 operators manual before attempting any maintenance or repair procedure. Complete set of tools suitable for timing on peugeotcitroen, ford petrol and diesel engines. Timing belt click here to view chapter index 1kzte pages from manual to model index em 12 engine mechanical timing belt timing belt em0rr 02 com p one nt s vsv for no.
Around for over 60 years, this product line was the flagship of synchronous power transmission prior to gates introduction of powergrip htd and gt belts. It is more efficient to replace the tensioner and idlers and even the water pump when the engine is already demounted. Includes a warranty equal to the oe replacement interval. Remove the idler, timing belt, drive and cam pulleys see fig.
Read gates 91474 timing belt manual pdf by online ebook published by gates isbn. This catalogue does not contain the design manuals of marked products. Timing belt replacement interval guide gates corporation. V belt and timing belt installation and maintenance bando usa, inc. Timing chain installation repair manual clarification. Page 5 2 if the alignment mark andor arrow mark which indicates rotation direction on timing belt fade away, put new marks before removing the timing belt as follows.
Pdf instruction manual for timing belt replacement ekka. Belt tensioning instructions timing belt htb, standard and metric timing belts should be installed to fit pulleys snugly, neither too tight nor too loose. Powergrip timing belts are a good standard line product with a history of reliability. Manual tensioner manual tensioners use a tension spring to. Timing chain installation is essentially the reverse order of removal. Read this entire manual before attempting to start and operate the vehicle. Timing belt replacement intervals continental industry. Replacing the timing belt is within the capabilities of a competent diy do it yourself owner, but access to the shop manuals and some special tools are required. Nov 01, 2018 read gates 91474 timing belt manual pdf by online ebook published by gates isbn. Remove the fan belt 2 when reassembling check to see that there are no cracks on the belt surface. Autodata timing belts, domestic and imported cars, vans and light trucks 197497. It is the owners obligation to instruct all operators in safe operation.
Domestic and imported cars and light trucks 19742000 2001 edition. Fenner precision timing belt technical manual pdf document. To prevent timing belt failure, refer to the vehicles owners manual for recommended change intervals. Instruction manual for timing belt replacement application. Timing belt is used to synchronize the camshaft and crankshaft. When a belt is installed with a snug but not overly tight fit, longer belt life, less bearing wear and more quiet. A turn the crankshaft using st 499987500 and align alignment marks on crankshaft sprocket, lefthand intake camshaft sprocket, lefthand exhaust camshaft sprocket, righthand. The belt s positive grip eliminates the need for high initial tension. This set include all the tools useful for locking camshafts, crankshaft, tensioners, pulleys, etc.
Vehicle manufacturers recommendations were compiled by mitchell1 from vehicle maintenance manuals. Jul 06, 2005 timing belt procedures can represent increased profits for automotive repair shops and service stations, and this manual contains all the information automotive technicians need to properly service timing belts on domestic and imported cars, vans, and light trucks through 2005 models. When was the belt last replaced and was it at the correct mileage. Insufficient power malfunctioning hydraulic valve tappet.
Year book continental industry continental industry. Specifications for the 8mm and 14mm pitch belts list the belt pitch lengths, number of teeth, stock widths and appropriate weights. Timing belt timing belt toyota supra repair manual. Nominal dimensions of the four cross sections are given in table 1. Technical manual polyurethane timing belts the optibelt alpha timing belts consist of steel or aramid tensile reinforcements and polyurethane that e. Subaru sti timing belt installation instructions manual pdf. Do not cut a belt while tension is applied, otherwise the belt may burst out and cause personal injury. Nominal dimensions of v belt cross sections in mm classical v belts 01 cross section w h. If the timing belt is changed on schedule, theres little risk of a problem. Serpentine belt with ac 038 903 7 j timing belt old style 038 109 119 d timing belt new style 038 109 119 m tensioner old manual 038 109 243 g tensioner old automatic 038 109 243 h tensioner new all 038 109 243 n camshaft seal old 028 103 085 camshaft seal new 038 103 085 c v acuum pump seal 038 145 345. Technical manual for timing belts with optibelt omega sections 1 optibelt omega timing belts have been developed for use in high performance drives. A1 engine on page a4 do not twist, crimp or turn the belt inside out.
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